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Introduction of Lightweight Concrete Wall Panel Machine
Lightweight concrete wall panel machine is a kind of mechanical equipment specially used for producing lightweight concrete wall panels. Lightweight concrete wall panels are widely used in the construction field, especially in high-rise buildings, residential and industrial buildings. This kind of wall panels have the characteristics of light weight, sound insulation, heat insulation and fire resistance, so they play an important role in building structures.
The main function of the lightweight concrete wall panel machine is to mix raw materials such as concrete and foaming agent, and produce wall panels with a certain thickness, strength and size through mold molding. The equipment is usually composed of concrete mixer, conveying system, molding mold, automatic control system and other parts.
一、Specific technical parameters and equipment selection suggestions for lightweight concrete wall panel machines
1. Main technical parameters
(1) Production capacity
Single-shift production capacity: usually 8-12 hours, and the production volume may vary depending on the equipment specifications and the configuration of the production line.
Wallboard size: The common wallboard size is (L × W × H) 3000mm × 600mm × 100mm (length × width × thickness), but the size can also be customized according to specific needs.
(2) Mixing system
Mixing method: usually forced mixing, suitable for mixing lightweight concrete.
Mixer capacity: generally 500L, 1000L, 1500L, etc., selected according to production needs.
(3) Forming mold
Mold material: The commonly used mold material is steel, and the surface needs to be specially treated to prevent the concrete from sticking to the mold.
Mold type: single-board molding or multi-board molding can be selected, and single-board, double-board, triple-board and other configurations are common.
Mold size: designed according to the wallboard size, usually standard mold size, and can be customized for special needs.
(4) Foaming system
Foaming agent type: Environmentally friendly and non-toxic foaming agents are mostly used, which can produce uniform foam and ensure that the concrete has good lightness.
Foaming machine power: Usually 2.2kW or higher. The foaming amount and quality directly affect the lightness and strength of the wallboard.
(5) Automation control system
PLC control: High degree of automation, equipped with PLC control system, production parameters can be set through the touch screen, and mixing, molding, demoulding and other processes can be automatically completed.
Ease of operation: Through the automated operation interface, the production status can be remotely monitored to reduce manual operation.
(6) Equipment power and power supply
Power demand: Usually the total equipment power is between 30kW-50kW, depending on the scale of the production line and the equipment configuration.
Power supply requirements: Usually three-phase electricity, 380V or selected according to local power grid conditions.
二、 Selection recommendations
(1) Selection based on production scale
Small-scale production line: If the production volume is small, you can choose a single-machine lightweight concrete wall panel machine equipped with basic mixing and molding equipment, which is suitable for small factories or local construction markets.
Medium-scale production line: Suitable for enterprises with medium production capacity requirements, usually choose equipment with a high degree of automation, such as PLC control system, automatic feeding system, multiple mold configuration, etc.
Large-scale production line: Suitable for large-scale production, enterprises that require high output can choose a fully automated production line with multiple machines, multiple molds and automatic loading and unloading systems to ensure production efficiency and quality.
(2) Selection based on wall panel application
Lightweight wall panels for residential use: Choose equipment with a smooth surface, high strength and good lightness.
Wall panels for industrial buildings: If you need to produce larger size and higher strength wall panels, you can appropriately increase the production capacity and equipment configuration of the production line.
(3) Equipment configuration recommendations
Mixer selection: Forced mixers are more suitable for producing lightweight concrete and can ensure uniform mixing.
Molding system selection: You can choose a single-board molding or multi-board molding system. Single-board molding is suitable for smaller-scale production, while multi-board molding systems are suitable for batch production and can improve efficiency.
Automation control system: It is recommended to choose automation equipment with a PLC control system, which can improve production efficiency and reduce manual intervention.
(4) Maintenance and service
Equipment maintenance: When choosing a manufacturer, you can pay attention to whether it provides regular maintenance and technical support to ensure long-term stable operation of the equipment.
Technical support: Make sure that the manufacturer can provide detailed operating manuals and technical training to avoid production failures due to improper operation.
3. Well-known brands and manufacturers
When choosing equipment, you can pay attention to some well-known equipment manufacturers. The products they provide are usually more guaranteed in terms of quality, technology and after-sales service. Common brands include:
